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HyComp is a state-of-the-art fully integrated manufacturing facility specializing in high performance polymers and composites parts, providing solutions for the demanding aerospace and industrial markets.
Our line of proprietary self-lubricating composites offers a unique blend of properties, proving the ultimate performance. These high temperature materials are available in carbon fiber, glass, and graphite combinations offering designers broad flexibility in their components.
We have the ability to provide our customers the most complete package from concurrent part design and prototype, to complete mold design and build. We specialize in complete secondary machining to the most demanding tolerances. |
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Materials Selection |
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HyComp specializes in metal-to-plastic conversions for the Aerospace Industry. We can help you make changes in design to reduce weight and significantly reduce cost. HyComp has successfully converted Aluminum, Steel and Titanium parts to molded equivalents. |
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Precision Secondary Machining |
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HyComp offers you longstanding experience in technical and complex
manufacturing solutions including precision CNC machining and CNC turning services. As a leader in using state of the art practices and systems HyComp supports our customer’s needs to the most exacting tolerances.
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(9) CNC vertical machining centers |
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(8) CNC turning centers |
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- 20 x 40 x 20 capabilities
- 5th axis capabilities |
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- 4th axis capabilities
- Live tooling capable |
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| Grinding Capabilities |
Complex Assembly and Testing |
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Surface grinding up to 20” X 40” |
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OD and ID Grinding |
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Honing |
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Lapping |
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Heli-Coil installation |
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Ultrasonic Welding |
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Complex Bonding |
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Chemical Etching |
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Concurrent Part Design |
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HyComp’s staff is composed of mechanical engineers, chemists, certified tool and die makers, and degreed applications engineers. Their collective expertise is at our customers’ service:
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CAD/CAM for component and tooling design utilizing Autodesk Inventor Solid Modeling and AutoCad 2008. |
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Tribological Wear Testing. |
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Engineering consultation backed by an archive of thousands of actual applications in numerous industries. |
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Advice on techniques for machining and grinding of various grades of metals, plastics, and composites. |
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Quality Control program that meets the strictest aerospace requirements comprising of AS9100B. |
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Trained manufacturer’s agents located around the US and Canada who can visit customers and help assess potential applications on site. |
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Materials selection |
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Part Qualification |
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Tool Design |
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HyComp’s capabilities in this area include extensive knowledge of injection, compression & transfer molding tool design. Using Autodesk Inventor® Solid Modeling and AutoCad® 2008 to aid in the design and a full in-house machine shop for manufacturing, HyComp is capable of producing all different types of tools including; hot runners, slides, multi-cavity, prototypes, and insert molds.
HyComp has a dedicated tool room and tool and die makers separate from our manufacturing floor allowing us to repair tools and build fixtures to meet short lead times. |
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Quality |
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| Full service inspection capabilities |
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In process verification to control variation including SPC (statistical process control). |
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CMM (coordinate measurement machine), capabilities to ensure the final product meets customer specifications, as well as verifying our tooling and ability to reverse engineer. |
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| Instron |
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This machine lets us physically test materials to ensure they meet all customer requirements. We can perform tensile, flexural, and compression tests in-house. |
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| Certification |
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AS 9100B and ISO 9001:2002 |
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CLICK HERE TO VIEW THE DOCUMENT |
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